Lenze, a global leader in motion control technology, has recently unveiled a full-spectrum intelligent solution tailored for the metalworking industry. By integrating advanced hardware and optimized software, the company aims to propel the sector toward efficient production and low-carbon transformation. This initiative not only addresses market demands for equipment intelligence and digitalization but also marks a pivotal step toward "Industry 4.0" in metalworking.

Technological Innovation: From Single Equipment to Full-Scenario Coverage
The metalworking industry is undergoing profound transformation. Intelligent upgrades in traditional processes like casting, 3D printing, and welding demand higher performance from servo drives and automation controls. Leveraging nearly eight decades of technical expertise, Lenze has developed a comprehensive product portfolio spanning motors, gearboxes, drives, and controllers. For the first time, its proprietary FAST process software suite has been deeply integrated into metalworking applications, achieving a 30% reduction in development cycles and 25% cost savings.

Dynamic Case Studies:

• Mobile Shearing Machines: Combining MCA/MQA asynchronous servo motors with i950/9400 drives, and utilizing FAST's flexible cam function, the system generates high-precision shearing curves in real time, maintaining errors within 0.1mm and improving response speed by 40%.

• Oscillating Shearing Machines: Addressing cutting needs for trapezoidal and diamond-shaped plates, Lenze employs virtual spindle technology and electronic axis synchronization algorithms. The c5x0 controller dynamically adjusts motion trajectories, supporting rapid import of customized process parameters.

• Honing Machines and Copper Tube Winding Systems: Leveraging MCA motors' high overload capacity (4x peak torque) and FAST's multi-axis coordination, XYA three-axis synchronous control ensures μ-level precision in inner hole machining and a 35% efficiency boost in copper tube winding.

Industry Insights: Green and Efficient Progress
Lenze's Technical Director for China emphasized: "The future of metalworking lies in the 'Three Integrations'—intelligence for production flexibility, green technology for energy reduction, and efficiency for minimizing non-value-added time." Its solutions cut operational energy consumption by 18% through regenerative braking and enable rapid production line reconfiguration via modular design, adapting to small-batch, multi-variety trends.

Future Strategy: Localized Innovation and Ecosystem Leadership
Amid China's manufacturing transformation, Lenze plans to invest RMB 500 million in R&D over the next three years, focusing on AI vision inspection and digital twin technologies. The company is also collaborating with leading machine tool manufacturers to establish joint labs, driving industry standards and building an intelligent ecosystem from hardware to cloud platforms.

From component supplier to full-scenario solution enabler, Lenze continues to reshape the metalworking value chain through innovation. Under the dual drivers of carbon neutrality and industrial internet, its "hardware + software + services" integrated model may set a new benchmark for smart factory transitions in the industry.